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Force 5® “Guideline and Podline” Air Winches

FA7TGL 3400 lb (1545 kg) FA7TPL 10200 lb (4636 kg)

As offshore oil drilling heads into deeper waters, Ingersoll-Rand Guideline and Podline winches are prepared to follow. These specially configured versions of the “Popeye Junior” tall flange air winch feature:

  • Top layer ratings ensure “lift at any layer” capability
  • 42 inch (1067 mm) drum flange height and length for maximum cable capacity. Other sizes available.
  • Golf ball tough, thermoplastic “Surlyn” coating and blue bolts for “no comparison” corrosion protection. U.S. Navy tested and proven.
  • With T-handle, bullet nose, and grease points, the stainless steel locking dog is easy to operate, trouble free, and maintenance friendly.
  • Winch mounted throttle for precise load control; remote control optional.
  • Internal automatic disc brake is protected from the elements.

Specific to the FA7TGL Guideline winch:

  • A lower gear ratio and switching valve arrangement with pressure regulator preset for unmanned lowering of sub-sea equipment.
  • Simply flipping a lever switches the winch from utility to guide line mode. In this mode, the winch can be overhauled at speeds up to 90 fpm (28 m/min).
  • In guide line mode, a pressure regulator can be set to adjust the tension. A handy chart on the winch recommends pressure settings for various water depths.

Liftstar™/Pullstar Gear Motor Air Winch Series

550 to 5280 lb (250 to 2400 kg) capacity

Designed for the demanding conditions found in underground coal mines, the Pullstar features the world’s first “lube free”, low maintenance, highly reliable gear motor with high torque output that translates to smooth starts and stops. Light weight and compact for portability, yet the rugged all ductile iron construction makes it ready to take on your toughest applications.

Standard features:

  • Lube free operation
  • Rugged gear motor with only two moving parts provides long life and low maintenance
  • Gear motor is extremely tolerant of dirt, wet supply air
  • Variable speed control with either the self-returning throttle lever or remote pendant handle
  • High torque gear motor provides excellent spotting characteristics
  • All ductile iron construction
  • Automatic self-adjustable disc brake
  • Disengaging clutch for free-spooling unloaded wire rope
  • Continuous duty cycle
  • Lightweight design allows for portability
  • Meets ASME B30.7 standards
  • Exhaust air routed internally through drum barrel for reduced noise level
  • Can operate at 70-100 psi
  • Low air consumption
  • Suitable for use in tough environments with dirty air – steel mills, foundries, mining operations, shipboard and marine applications, power stations , chemical and petroleum industries
  • Internal gear box in a compact space saving design

Options and accessories

  • Drum guard
  • Sling mount (PS1000R pulling applications only) – a separate attachment that allows the winch to be secured to a column or similar structure for portability and flexibility
  • Additional hose lengths for remote pendent up to 60 feet control
Liftstar Specifications
Rated lifting at top layer* Rated pulling at first layer* Air consumption Inlet size Min hose Net weight
lbs kg fpm m/min lbs kg fpm m/min scfm m3/min in. in. lbs kg
LS150R-L 330 150 138 42 550 250 49 15 78 2.2 1/2 1/2 60 27
LS300R-L 660 300 69 21 1100 500 25 7.5 78 2.2 1/2 1/2 60 27
LS600R-L 1320 600 34 10.5 2200 100 15 4.5 78 2.2 1/2 1/2 60 27
LS600RGC-L 1320 600 34 10.5 2200 100 15 4.5 78 2.2 1/2 1/2 62 28
LS600R-PH2M 1320 600 34 10.5 2200 100 15 4.5 78 2.2 1/2 1/2 81 37
LS600RGC-PH2M 1320 600 34 10.5 2200 100 15 4.5 78 2.2 1/2 1/2 83 38
LS1500R-L 3300 1500 23 7 5280 2400 12 3.6 125 3.6 3/4 3/4 143 65
LS1500RGC-L 3300 1500 23 7 5280 2400 12 3.6 125 3.6 3/4 3/4 146 66
LS1500R-PH2M 3300 1500 23 7 5280 2400 12 3.6 125 3.6 3/4 3/4 166 75
LS1500RGC-PH2M 3300 1500 23 7 5280 2400 12 3.6 125 3.6 3/4 3/4 169 77

*Maximum lifting and pulling are at 90 psi

Pullstar Specifications
Series no. Rated lifting at top layer* Rated pulling at first layer* Air consumption Inlet size Min hose Net weight
PS1000R-L The PS1000R and PS2400R are fitted as standard with a free spool clutch. These winches can be used for lifting at reduced capacity to maintain 5:1 Design Factor only in those countries that allow it, eg.USA. See chart below for lifting capacities and line speeds for these countries. 2200 1000 15 4.5 78 2.2 1/2 1/2 62 28
PS1000RGC-L 2200 1000 15 4.5 78 2.2 1/2 1/2 83 38
PS1000R-PH2M 2200 1000 15 4.5 78 2.2 1/2 1/2 64 29
PS1000RGC-PHM2 2200 1000 15 4.5 78 2.2 1/2 1/2 85 39
PS2400R-L 5280 2400 12 3.6 125 3.6 3/4 3/4 146 66
PS2400RGC-L 5280 2400 12 3.6 125 3.6 3/4 3/4 169 77
PS2400R-PH2M 5280 2400 12 3.6 125 3.6 3/4 3/4 149 68
PS2400RGC-PH2M 5280 2400 12 3.6 125 3.6 3/4 3/4 176 80

*Maximum lifting and pulling are at 90 psi

Model Allowable lifting at top layer 5:1 DF Line speed mid layer
  lbs kg fpm m/min
PS1000R 1320 600 34 10
PS2400R 3300 1500 22 7

 

Series no. Wire rope diameter Full drum ft (m) less two layers off Full drum* ft (m) Recommended wire type
Short drum Long drum Short drum Long Drum
LS150R 3/16 in. (5mm) (for rated lifting or pulling) 361 (110) 741 (226) 492 (150) 1007 (307) Extra improved plow steel with IWRC, 6 ´ 37
LS300R 1/4 in. (6.5mm) (for rated lifting or pulling) 190 (58) 397 (121) 292 (89) 600 (183)
LS600R 1/4 in. (6.5mm) (lifting or pulling) 190 (58) 397 (121) 292 (89) 600 (183)
5/16 in. (8mm) (for rated lifting or pulling) 85 (26) 180 (55) 161 (49) 335 (102)
LS1500R 3/8 in. (10mm) (for rated lifting or pulling) 98 (30) 213 (65) 187 (57) 394 (120)
PS1000R 1/4 in. (6.5mm) (for pulling only) 190 (58) 397 (121) 292 (89) 600 (183) Extra improved plow steel with IWRC, 6 ´ 37
5/16 in. (8mm) (lifting or pulling) 85 (26) 180 (55) 161 (49) 335 (102)
PS2400R 3/8 in. (10mm) (for rated lifting or pulling) 98 (30) 213 (65) 187 (57) 394 (120)
Note: For 3/8 in. (max lift =3000 lbs, max pull=4300 lbs) 98 (30) 213 (65) 187 (57) 394 (120)

*Drum capacities shown represent tightly spooled wire rope. Recommended drum working capacity is 80% of values shown.